SylWrap Pipe Repair Contractor Case

The Pipe Repair Contractor Case contains enough products to make up to six live leak repairs for water contractors and other regular users

SylWrap Pipe Repair Contractor Case

A SylWrap Contractor Case contains enough WRAS approved pipe repair products to make up to six emergency live leak repairs to pipes of most materials up to 600mm diameter. The Case is easy-to-carry and can be conveniently kept on-site or on the van, ready to be reached for whenever a burst or leaking pipe is identified.

It is designed for users who regularly repair pipes, such as water companies, wastewater treatment plants, facilities management teams, power stations and district heating. In the marine industry, it repairs ships at sea and in dry dock.

By giving users everything they need at hand to repair a burst pipe, the Contractor Case speeds up response times. It also offers a cheaper cost per repair than buying individual Pipe Repair Kits.

No operational training is required, the user follows the instructions provided to make a permanent leak repair in under 30 minutes via a simple two-stage process. Different Cases cover different diameters from 15mm up to 600mm, offering contractors flexibility to fix a range of pipe sizes.

The Contractor Case is effective on steel, stainless steel, iron, copper, PVC, GRP, clay, ceramic, concrete, lead and rubber. It repairs difficult elbow joints, tee joints and welded joints, offering a more flexible and versatile option compared to heavy, bulky pipe repair clamps.

Repairs can be built to have pressure resistance up to 30 bar, are temperature resistant to 120ºC and effective on pipes carrying hot and cold water and chemicals. WRAS approval means the Contractor Case is certified as safe to use on pipes carrying drinking water.

About

Pipe Size Guide

Repair Calculator

Case Studies

Videos

About

SylWrap Pipe Repair Contractor Case details

Each Contractor Case contains Superfast Epoxy Putty, Wrap & Seal Pipe Burst Tapes and SylWrap Pipe Repair Bandages. These products are used in conjunction to seal both live and offline leaks.

If pressure can be turned off, Superfast Epoxy Putty is used to seal the leak. To use a Superfast Epoxy Stick, you cut off the amount of putty required and mix it by hand until it turns a uniform colour.

It is then pushed into the hole or crack requiring repair. Within 5-10 minutes, the putty will harden to fill the damage with a watertight material. Repairs made using Superfast Putty are resistant to 30 bar.

If pressure cannot be turned off, Wrap & Seal is used to seal the leak. The waterproof repair tape is made from self-amalgamating silicone which stretches by 300 percent.

When wrapped around pipes, it will bond to both the substrate and itself. Once fused, it forms a solid rubber band maintaining pressure over the leak, thus sealing it. Multiple tapes applied over each will fuse together in the same way, capable of creating a repair with resistance as high as 30 bar.

For high-pressure repairs, please use the Repair Calculator to input your data. The Calculator can then determine the required quantity of Wrap & Seal and coverage of SylWrap Pipe Repair Bandage for your application.

Contractor Cases covering pipes over 150mm diameter include a SylPad Pressure Resistance Multiplier. SylPad is used with Wrap & Seal to better concentrate the pressure of the Tape directly over the leak on larger pipes.

The second stage of the repair sees the initial sealant overwrapped with SylWrap Pipe Repair Bandage. SylWrap is a fibreglass repair wrap with a water-activated resin. When wrapped and smoothed over the sealed leak, it will set rock-hard to provide an impact resistant, protective shell.

There are 11 different variations of the Contractor Case available. Each Case contains different product quantities for the repair of different pipe sizes. For an exact breakdown of what each Case contains and the pipe diameters Sylmasta recommend its use with, please see the Size Guide.

If you require further information about the most suitable Contractor Case for your type of application, please contact Sylmasta and a technician will be happy to advise. If you do not see a Contractor Case listed which meets your requirements, Sylmasta can also offer customised Contractor Cases tailor made to your specific needs.

Benefits of a SylWrap Pipe Repair Contractor Case

Contains enough products to carry out up to six live leak repairs at a cheaper cost per repair than purchasing individual kits
Easy to store on site or on the van. As soon as an emergency pipe repair is required, the Case is there to repair the problem
Repairs can be carried out in under 30 minutes by simply following the instructions provided
Offers a low-cost alternative to hiring a contractor or seeking replacement parts

Applications

Copper pipe repair, PVC plastic pipe repair, steel pipe repair, iron pipe repair, GRP pipe repair, ceramic pipe repair, concrete pipe repair, lead pipe repair, rubber pipe repair
Regular users who require speed and ease of use, such as water companies, treatment works, petrochemical plants and oil rigs
WRAS approved for repairs to pipes carrying drinking water
High pressure repairs up to 30 bar

Technical Data

	Data
SylWrap Work Time	2–5 minutes
Functional Cure	30–45 minutes
Full Cure	24 hours
Cured Material Life	10–20 years
Max Service Temp	120°C / 250°F
Max Pressure Resistance	30 bar

Product Codes

Please see Pipe Size Guide Tab for SylWrap Contractor Case product codes

TDS Downloads

Download SylWrap Pipe Repair Contractor Case TDS

Pipe Size Guide

SylWrap Pipe Repair Contractor Case Size Guide

The Size Guide lists the quantity of SylWrap Pipe Repair Bandage, Wrap & Seal Pipe Burst Tapes and SylPad Pressure Resistance Multiplier each Contractor Case contains, the number of repairs it can be used for and the pipe diameter range it covers. Each Case also comes with 1 x 114g Superfast Steel Epoxy Putty Stick and nitrile gloves as standard.


Product Code	Pipe Diameter Range	SylWrap Bandages	Wrap & Seals	No. of SylPad	No. of Repairs
SYL-PRO-206	15 - 25mm	6 x SYL206HD (50mm x 1.8m)	8 x Small (25mm x 2m)	0	Up to 6
SYL-PRO-15-50	15 - 50mm	3 x SYL206HD (50mm x 1.8m) 3 x SYL309HD (75mm x 2.7m)	8 x Small 25mm x 2m	0	Up to 6
SYL-PRO-309	25 - 50mm	6 x SYL309HD (75mm x 2.7m)	8 x Small 25mm x 2m	0	Up to 6
SYL-PRO-25-100	25 - 100mm	2 x SYL309HD (75mm x 2.7m) 2 x SYL412HD (100mm x 3.6m)	8 x Small (25mm x 2m)	0	Up to 4
SYL-PRO-412	50 - 100mm	4 x SYL412HD (100mm x 3.6m)	2 x Small (25mm x 2m) 4 x Large (50mm x 4m)	0	Up to 4
SYL-PRO-15-150	15 - 150mm	1 x SYL206HD (50mm x 1.8m) 1 x SYL309HD (75mm x 2.7m) 1 x SYL412HD (10mm x 3.6m) 1 x SYL616HD (150mm x 5.0m)	3 x Small (25mm x 2m) 3 x Large (50mm x 4m)	0	Up to 4
SYL-PRO-50-150	50 - 150mm	2 x SYL412HD (10mm x 3.6m) 2 x SYL616HD (150mm x 5.0m)	2 x Small (25mm x 2m) 4 x Large (50mm x 4m)	0	Up to 4
SYL-PRO-616	100 - 150mm	4 x SYL616HD (150mm x 5.0m)	2 x Small (25mm x 2m) 4 x Large (50mm x 4m)	0	Up to 4
SYL-PRO-15-300	15 - 300mm	1 x SYL206HD (50mm x 1.8m) 1 x SYL309HD (75mm x 2.7m) 1 x SYL412HD (10mm x 3.6m) 1 x SYL616HD (150mm x 5.0m) 1 x SYL633HD (150mm x 10.0m)	2 x Small (25mm x 2m) 4 x Large (50mm x 4m)	4	Up to 5
SYL-PRO-100-300	100 - 300mm	2 x SYL616HD (150mm x 5.0m) 2 x SYL633HD (150mm x 10.0m)	4 x Large (50mm x 4m)	4	Up to 4
SYL-PRO-633	150 - 300mm	4 x SYL633HD (150mm x 10.0m)	4 x Large 50mm x 4m	4	Up to 4
SYL-PRO-866	300 - 600mm	2 x SYL866HD (150mm x 10.0m)	2 x XL (50mm x 11m)	2	Up to 2

Repair Calculator

Wrap & Seal Repair Calculator

The below Wrap & Seal Calculator can be used to determine the recommended number of Wrap & Seal Pipe Burst Tapes required to seal a live leak based on pipe diameter and pressure.

Enter the diameter of the pipe in millimetres, water pressure and the size of the hole requiring sealing in millimetres. The safety factor is a multiple to include a margin of safety. For example, if pipe pressure is 5 bar and you want a safety factor of two, the calculator will formulate a repair capable of withstanding 10 bar.

After entering your data, selecting the size of Wrap & Seal will determine how many of that specific tape are required for your repair. Repairs being made to pipes in excess of 150mm diameter using Wrap & Seal PB-50x4m or PB-50x11m should be made in conjunction with SylPad.

Calculations serve as a guide to potential maximum pressure resistance only. Actual pressure resistance depends upon pipe material, condition, hole size, leak type and tension maintained during wrapping. If you are unsure, more than one Wrap & Seal can be used to stop the leak.

Case Studies

SylWrap Pipe Repair Contractor Case Studies

Case Study: Alcohol Line Live Leak Pipe Repair at Sugar Mill in Costa Rica

A sugar mill in Costa Rica seal a 70mm pipe running vertically up a tower after alcohol juice extracted during cane fermentation was found spraying out a pinhole at 2 bar pressure

Case Study: 6 Bar Live Leak Repair to 300mm Steel Pipe at Malaysia Water Treatment Plant

One week after a series of demonstrations and site visits from Sylmasta in Malaysia, a water company repair a 6 bar live leak on a 300mm steel pipe at a treatment plant

Case Study: Burst Copper Pipe Repair in Portable Horse & Dog Shower Unit

Copper pipes in a number of horse and dog showers which burst when temperatures in the UK went as low as -15°C are repaired, returning the units to service in under 30 minutes

Case Study: Live Leak Repair of 150mm Cement Coated Steel Pipe on Water Network in Mexico

A live leak repair is made to an underground cement coated steel pipe supplying potable water in Mexico after removal of the outer shell revealed a 80mm split in the line

Case Study: Repair of Leaking Stainless Steel Pipe Inside Farm Biodigester Tank

A leaking stainless steel pipe damaged inside a biodigester tank at a pig farm is sealed after an initial repair attempt via patch welding was discovered to have failed

Case Study: Live Leak Pipe Repair of Above and Below Ground Water Supply Pipelines

Water pipes located above and below ground as part of a network servicing a town in Libya required live leak repair to seal cracks without disrupting supplies

Case Study: Steel District Heating System Pipe Suspended in Ceiling Live Pinhole Leak Repair

A steel pipe suspended in the ceiling of a building as part of a district heating system undergoes a live repair after a pinhole leak began causing substantial water damage

Case Study: Live Leak Contaminated Water Pipe Repair at a Wastewater Treatment Works

Catastrophe was averted at a Wastewater Treatment Works in the UK thanks to a live leak repair carried out after a contaminated water pipe was mistakenly cut through

Case Study: Live Leak Pinhole Repair on 150mm Elbow at Pumping House in Malaysia

An elbow joint leaking from a pinhole in a Malaysia pumping house undergoes a live leak repair under 6 bar pressure which enabled systems to remain operational

Case Study: Repair of a Leaking 200mm Fuel Oil Line Pressure Resistant to 44 bar in Libya

A corroded underground 200mm fuel oil in Libya leaking through a small crack is sealed with a repair pressure resistant to 44 bar and capable of withstanding temperatures of up to 70°C

Case Study: Bahrain International Airport Repair of Leaking Step Joint on 100mm UPVC Pipe

Systems are kept operational at Bahrain International Airport thanks to an under pressure repair on a 100mm UPVC pipe leaking from a step joint

Case Study: 650mm Ductile Iron Pipe Located in Pit Undergoes Live Leak Coupling Joint Repair

Coupling joints connecting a 2 metre long section of 650mm ductile iron pipe with a water line buried in an old inspection pit are sealed after they were discovered to be leaking

Case Study: Live Leak Repair of a Cracked 4 bar 250mm PCCP Pipe Stub in Saudi Arabia

After several failed repair attempts, a cracked 250mm PCCP stub under 4 bar pressure with no isolation valve in Saudi Arabia undergoes a live leak repair followed by reinforcement

Case Study: Emergency Repair of Hospital 300mm Air Conditioning Pipe on Hottest Day of June

On a day when temperatures in London hit 27ºC, a burst 300mm pipe forced the shutdown of a hospital air conditioning system until a SylWrap repair was made

Case Study: Buried 600mm Asbestos Cement Pipe Leaking Sleeve Repair in Mexico

Leaks at both ends of a sleeve on a buried 600mm asbestos cement pipe are permanently sealed to prevent any more fluid escaping by a water utility company in Mexico

Case Study: Extending the Life of 20m Pipe Bridges Through Leak Repair & Reinforcement

Two 20m pipe bridges leaking sewage into a stream from numerous corroded joints undergo repair and reinforcement, extending their lifespan at a fraction of the cost of replacement

Case Study: Leak Repair & Encapsulation of a Steel & Iron Welded Pipe Joint

Sylmasta repair heavy damage and encapsulate a leaking welded joint between a 100mm cast iron pipe and a 50mm steel pipe in a church central heating system

Case Study: Stainless Steel Pipe Repair Inside a Biomass Plant Heating Tank

Leaking stainless steel pipework located 20 feet up the inside of a heating tank in a farm’s biomass plant could only be reached via a ladder, requiring a lightweight repair method

Case Study: Argentina Oil Well 900mm Steel Pipe Surface Restoration & Repair

Corrosion caused a 900mm steel pipe in an oil well to rupture and when a repair clamp failed to seal the crack because it was located on a tee, Sylmasta provided a flexible alternative

Case Study: Heavily Corroded Pipe Repair Keeps a District Heating System Running

The repair of leaking, corroded pipes in a district heating system ensured a council did not have to turn residents’ heating off in the depths of winter to fit replacement parts

Case Study: Leak Repair of a Pierced 300mm Plastic Pipe in a Quarry Wash Plant

A pierced 300mm plastic pipe feeding the aggregate wash plant at a quarry in the United Kingdom undergoes leak repair, avoiding a disruptive shutdown to fit a replacement

Case Study: Repair and Reconnection of a Ruptured 20bar Cast Iron Water Supply Pipe

A ruptured section of a 100-year-old cast iron water supply pipe is removed, repaired and reconnected to the network with a Sylmasta repair holding 20bar pressure

Case Study: Leaking Cast Iron Wastewater Pipe Repair at a London Hotel

A cracked cast iron wastewater pipe in a London hotel required a quick repair to prevent one of the most prestigious rooms having to be closed to the public

Case Study: Repair of a Cracked PVC Pipe in a Swimming Pool Filtration System

Live leak repair carried out to an inaccessible PVC plastic pipe which formed part of a swimming pool filtration system, negating the need for the disassembly of half the system

Case Study: Pinhole Repair of a Steel Pipe in a Furniture Factory Sprinkler System

A furniture company repaired a pinhole leak on a steel pipe in their factory’s sprinkler system after being initially informed that the only solution was to replace the damaged section

Case Study: Underground Heating Pipe with Insulation Lagging Repair on a Farm

After contractors accidentally cut into an underground heating pipe with insulation lagging during construction work on a farm, a live leak repair kept the hot water on

Case Study: High Temperature Live Leak Pipe Repair in an on-site CHP Plant

A live leak repair to a high temperature elbow in a CHP Plant ensured an automotive safety supplier factory did not undergo a disruptive shutdown of power for a replacement

Case Study: Repair of a Cracked Contaminated Water Pipe in a Puerto Rico Power Station

The repair of a contaminated water pipe in a Puerto Rican Power Station helped keep the plant working at full capacity when Hurricane Maria hit the island

Case Study: Burst Underground Water Main is Repaired After 15 Years of Leaking

A burst underground steel water main in the UK which had been leaking for 15 years after being written off as unrepairable is finally sealed in a live leak repair

Videos

SylWrap Pipe Repair Contractor Case Videos

High pressure live leak repair on a steel pipe
A live leak demonstration at a water utility company’s depot carried out as part of the Sylmasta Pipe Repair Roadshow 2020.

Live leak repair on a 150mm elbow joint
A pinhole live leak repair carried out on a 150mm steel pipe elbow joint at a pumping house in Malaysia.

Live leak repair on a 95mm steel pipe
A test live leak repair carried out to a 95mm steel pipe at Sylmasta HQ in the UK.

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SylWrap Pipe Repair Contractor Case

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