Ceramic Brushable Blue Epoxy Coating
Ceramic Brushable Blue is a ceramic-filled, blue coloured epoxy coating brush applied to metal, wood and plastic surfaces. It is reinforced with silicone carbide, curing to form an ultra-smooth, hard-wearing outer layer which extends the lifespan of parts and machinery by protecting and sealing against abrasion and wear.
The silicone carbide in Ceramic Brushable Blue gives the cured material ultimate hardness and high resistance to abrasion. Coating new or repaired parts and systems with it creates an external shield which prevents wear, corrosion, chemical attack, erosion and pitting damaging the original substate.
Ceramic Brushable Blue is also used to provide surfaces with a smooth finish, improving the efficiency of systems such as chutes by reducing friction and making clean up more straightforward. It is applied to top coat rougher repair compounds like WearShield Epoxy Paste.
The low-friction finish makes Ceramic Brushable Blue ideal for protecting equipment in mills, mines and other abrasive industries. It repairs damage to silos, pumps, metal castings and tanks.
When used in conjunction with Ceramic Brushable Green, a two-layer wear indicator coating can be created. Areas requiring renewed protection are identified when the colour of the lower coating begins showing through the upper.
Ceramic Brushable Blue comes with a 90-minute gel time as standard, allowing large quantities to be mixed and carefully applied without the threat of premature curing. A faster version with a 45-minute gel time is available upon request. For more information, please contact Sylmasta.
Ceramic Brushable Blue Epoxy Coating Details
Before applying Ceramic Brushable Blue, surfaces should be free of paint, rust and grime and then roughened up through either grit blasting or grinding with a coarse wheel or abrasive disk pad.
Full instructions detailing the preparation process can be found on the Technical Data Sheet and are provided with the product.
Ceramic Brushable Blue should be applied as soon as the preparation procedure is completed. Part A and Part B are mixed at a 3:1 ratio by volume or a 5:1 ratio by weight.
To ease the mixing process, the Ceramic Brushable Part A container has enough room to dispense all Part B into, enabling it to be applied with a brush straight from the container.
The epoxy is brush applied and each coating should be 0.5-1mm thick. To ensure a pinhole-free coating, at least two coats are needed.
Ceramic Brushable Blue has a gel time of 90 minutes. The re-coating time between coats is approximately 5–8 hours after applying. A full cure is achieved 24 hours after the final coat.
To determine the quantity of Ceramic Brushable Blue needed for a specific pipe repair application, please go to the Repair Calculator Tab and enter your repair data.
The light consistency of Ceramic Brushable Blue makes it easy to mix and apply with little sag. It is virtually odourless, with no unpleasant smell, can be easily machined and is temperature resistant to 150°C.
To create a two-layer wear indicator coating, a topcoat of one colour of Ceramic Brushable is applied over a base coat of another colour.
When the base coat colour begins to show through, it is an indication of high-wear. Another coating of Ceramic Brushable should be added to maintain suitable levels of protection for the original substrate.
Benefits of Ceramic Brushable Blue
- Easily mixed and applied – just paint onto a surface using a brush
- Protects against abrasion, corrosion and cavitation
- Creates an ultra-smooth, glass-like finish to all surfaces
- Extremely hard setting
- Longer working time allows for complex jobs to be carried out
Applications
- Protecting new equipment from wear and corrosion
- Providing a final topcoat over repaired surfaces
- Protecting silos, chutes, mills, pumps, impeller blades, valves, fan blades, metal castings, tanks and other machine parts in abrasive environments
- Increasing resistance against corrosion and chemical attack
- Creating a two-layer wear indicator coating when used with Ceramic Brushable Green
- Reinforcing castings by filling voids
Technical Data
| Data | |
| Work Time | 90 minutes |
| Re-coat Time | 4-6 hours |
| Full Cure | 24 hours |
| Shore D Hardness | 90 |
| Compressive Strength | 111 MPa |
| Max Service Temp | 150°C |
Product Codes
| Code | Paste Quantity |
| PBG-500g | 500g |
| PBG-4x500g | 2kg (4 x 500g) |
| PBG-2kg | 2kg |
| PBG-5kg | 5kg |
TDS Downloads
Ceramic Brushable Blue Epoxy Coating Repair Calculator
The below Liquid Metal & Ceramic Brushable Coverage Calculator can be used to determine the quantity of Ceramic Brushable Blue needed to coat a specific pipe, cylinder or surface area.
Enter the diameter of the pipe or the width of the repair area in millimetres, the length of the repair area and the coating thickness of Ceramic Brushable Blue to be applied. The wastage percentage is how much Ceramic Brushable Blue you expect to lose in the application.
Once you have entered your data, the calculator will show the amount of Ceramic Brushable Blue required in kilograms. If you require further help with an application, please fill in the report form at the bottom of the calculation and a Sylmasta technician will get back to you.
Ceramic Brushable Blue Epoxy Coating Case Studies
Case Study: Creating an Abrasion Resistant Surface for Pug Mill Extruder Barrels
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Ceramic Brushable Blue Epoxy Coating
Related Abrasion and Wear Protection Products
WearShield Impact Resistant Epoxy Paste
Alumina bead-filled epoxy for ultimate hardness and protection against all types of wear and impact damage. It is applied to equipment, machinery and surfaces subject to intense processes in industries including mining, power plants, quarries and mills.
Work Time: 30-60 minutes
Functional Cure: 8-12 hours
Max Service Temp: 120ºC
Ceramic Supergrade Epoxy Paste
Silicone carbide-filled epoxy paste which forms an ultra-smooth, low friction material highly resistant to abrasion. It rebuilds existing parts damaged by wear and is applied to new equipment to create a hardened protective shell, extending the lifespan of machinery.
Work Time: 60 minutes
Functional Cure: 90 minutes
Max Service Temp: 130ºC
Ceramic Brushable Green Epoxy Coating
Green-coloured, ceramic-filled epoxy coating reinforced with silicone carbide for ultimate hardness and an ultra-smooth finish. It protects and seals against abrasion and wear, extending system lifespan and improving efficiency by reducing friction.
Work Time: 90 minutes (Fast 45 minute version available)
Re-coat Time: 4-8 hours
Max Service Temp: 150ºC